International Journal of Advanced Technology and Engineering Exploration (IJATEE) ISSN (P): 2394-5443 ISSN (O): 2394-7454 Vol - 8, Issue - 78, May 2021
  1. 1
    Google Scholar
Manual material handling in an automotive testing department using work movement task analysis

Shamsul Sarip, Zul Fazlizan Saidin, Hazilah Mad Kaidi and Mohamed Azlan Suhot

Abstract

Manual material handling (MMH) has become a big concern recently in the automotive testing department. Several medical leave absenteeism was reported while bodily pain and the number of Social Security Organization (SOCSO) claimed have also increased. MMH activities involve manual movement, such as manual lifting, lowering, carrying, or even pushing and pulling loads. In this study, there are three objectives, first is to identify the risk of improper manual material handling, second to analyze the risk of manual material handling and finally to propose a manual material handling solution to the automotive testing department. To achieve the objectives, a survey with a sample population of 70 employees was conducted. Apart from that, a risk assessment was conducted to assess ten selected work activities using Work Movement Task Analysis (WMTA). The data obtained was analyzed to assist in proposing guidelines to reduce the risk of MMH activities. The goal of this study is to propose guidelines or safe work procedures on MMH to the management.

Keyword

Manual material handling, Low back pain, Musculoskeletal disorder, Work movement task analysis.

Cite this article

Sarip S, Saidin ZF, Kaidi HM, Suhot MA

Refference

[1][1]Muslimah E, Pratiwi I, Rafsanjani F. Analysis of manual material handling using the NIOSH equation. Scientific Journal of Industrial Engineering. 2006; 5(2):53-60.

[2][2]Abdillah F. Analysis of work posture with the rapid upper limb assessment (RULA) method for fruit transport coolie workers at the ridho illahi agent, pasar johar, semarang city (Doctoral dissertation, Faculty of Public Health). Jurnal Kesehatan Masyarakat.2013.

[3][3]Punnett L, Wegman DH. Work-related musculoskeletal disorders: the epidemiologic evidence and the debate. Journal of Electromyography and Kinesiology. 2004; 14(1):13-23.

[4][4]Ghaleb AM, Ramadan MZ, Mansour L, Al-Tamimi J, Aljaloud KS. Effect of hypoxia, safety shoe type, and lifting frequency on cardiovascular and ventilation responses. International Journal of Industrial Ergonomics. 2020.

[5][5]Nag PK, Hsiang S. Ergonomics in manual materials handling tasks. ICMR Bulletin. 2000; 30(8):23-31.

[6][6]Deros BM, Daruis DD, Basir IM. A study on ergonomic awareness among workers performing manual material handling activities. Procedia-Social and Behavioral Sciences. 2015; 195:1666-73.

[7][7]Piew F, Sarip S, AbdFatah AY and Kaidi HM. Business sustainability through technology management approach for construction company. International Journal of Emerging Trends in Engineering Research. 2020; 8(1.1):22-6.

[8][8]AWM A, SarS, AYA. F. Strategy to develop centre of accreditation of excellence (CARE) with industrial-based recognition. International Journal of Emerging Trends in Engineering Research. 2020; 8;(1.1):27-35.

[9][9]https://www.perkeso.gov.my/index.php/en/68-report/187-annual-report. Accessed 3 January 2021.

[10][10]Krejcie RV, Morgan DW. Educational and psychological measurement: determining sample size for research activities. University of Minnesota, Duluth Texas A. & M University. 1970.

[11][11]Hisan FN, Saifuzzaman AD, Yasak HA, Kai LC, Bani NA, Noor NM, et al. Relationship between demographic characteristics and hand grip measurement of students in UTMKL. Journal of Advanced Research in Applied Mechanics. 2017; 29(1):9-19.

[12][12]Day AJ. Braking of road vehicles. Butterworth-Heinemann; 2014.

[13][13]Braunsberger K, Gates R. Developing inventories for satisfaction and likert scales in a service environment. Journal of Services Marketing. 2009; 23(4):219-25.

[14][14]Çakıt E. Ergonomic Risk assessment using cornell musculoskeletal discomfort questionnaire in a grocery store. Age. 2019; 3 (6):18-22.

[15][15]Kuorinka I, Jonsson B, Kilbom A, Vinterberg H, Biering-Sørensen F, Andersson G, et al. Standardized nordic questionnaires for the analysis of musculoskeletal symptoms. Applied Ergonomics. 1987; 18(3): 233-7.

[16][16]Shamsudin MZ, Daud MY. Development and validation of work movement task analysis: part. Research Journal of Medical Sciences. 2014; 8(2):79-86.

[17][17]Shamsudin MZ, Daud MY, Mustafa MJ, Arshad MA, Jathin R, Mahad MS. Development and validation of work movement task analysis: Part 2. ARPN Journal of Engineering and Applied Sciences.2016; 11(10):6574-83.

[18][18]Ansari NA, Sheikh MJ. Evaluation of work posture by RULA and REBA: a case study. IOSR Journal of Mechanical and Civil Engineering. 2014; 11(4):18-23.

[19][19]Maldonado-Macias A, Ramírez MG, García JL, Díaz JJ, Noriega S. Ergonomic evaluation of work stations related with the operation of advanced manufacturing technology equipment: two cases of study. In XV Congreso Internacional De Ergonomia SEMAC 2009.

[20][20]Norhidayah MS, Mohamed NM, Mansor MA, Ismail AR. A study of postural loading in Malaysian mining industry using rapid entire body assessment. In MATEC web of conferences 2016 (pp.1-4). EDP Sciences.

[21][21]Tee KS, Low E, Saim H, Zakaria WN, Khialdin SB, Isa H, et al. A study on the ergonomic assessment in the workplace. In AIP conference proceedings 2017 (pp.1-11). AIP Publishing LLC.

[22][22]Halim I, Omar AR, Saman AM, Othman I. A review on health effects associated with prolonged standing in the industrial workplaces. IJRRAS. 2011; 8(1):14-21.

[23][23]Heo U, Kim SJ, Kim J. Backdrivable and fully-portable pneumatic back support exoskeleton for lifting assistance. IEEE Robotics and Automation Letters. 2020; 5(2):2047-53.

[24][24]Widia M, Md. Dawal SZ, Yusoff N. Maximum acceptable frequency of lift for combined manual material handling task in Malaysia. PloS One. 2019; 14(5):1-13.